JJHS90 Stationary Concrete Batching Plant

JJHS90 Stationary Concrete Batching Plant
Product Introduction:

JJHS90 Stationary Concrete Batching Plant


The JJHS90 concrete batching plant, designed with the company's advanced design concepts in mind, fully considers appearance and ease of maintenance. It features a novel structure and elegant design. It is a forced-type concrete batching plant with high production efficiency (JS1500 main unit, typically 90 m³/h). This plant offers low investment, high mobility, and minimal footprint, along with high production efficiency and reliability. The JJHS90 concrete batching plant primarily consists of a material supply system, a material metering system, a mixing system, and a control system. It also features microcomputer control, electronic scales, a dynamic screen display, mix ratio storage, automatic head compensation, and automatic printing. It can be operated manually, semi-automatically, or automatically. It can produce a variety of concrete qualities, including plastic and dry hard concrete. It is widely used in large and medium-sized building construction, road and bridge projects, and precast plants producing high-quality concrete products. It is the equipment of choice for large-scale building projects, road and bridge projects, and commercial concrete production facilities.


> Equipped with JS1500 Twin-Shaft Mixer

> Delivers 90m³/h Theoretical Capability

> High-Precision Weighing System (±1% Accuracy)

> Compact Footprint & Low Civil Cost

> Versatile Aggregate Feeding Options

> Automated PLC Control System


Send Inquiry
Description

The Ideal Choice for Infrastructure & Precast Concrete

JJHS90 stationary concrete batching plant can be equipped with JS1500 twin-shaft forced concrete mixer or planetary mixer depending on the application. Moreover, it can also be manufactured without mixer for dry type concrete production.


JJHS90 Stationary Concrete Batching Plant

Production Capacity

90m3/h

Mixer Model

JS1500

Dosing System

PLD2400

Loading Height

4100mm

Maximum Filler Size

60(80)mm

Automatic Cycle Time

60S

Filler Weighing Accuracy

±2%

Cement Weighing Accuracy

±1%

Accuracy of Water Weighing

±1%

Weighing Accuracy of Additives

±1%

Total Power

145KW


Mixing system

Patented multi-end sealing technology effectively prevents leakage and protects shaft ends. Wear-resistant scrapers and liners boast a service life of over 60,000 cycles. An automatic lubrication pump reduces labor costs and extends service life. The advanced motor and reducer drive system delivers stable performance.

Concrete Batching System

The sand silo is equipped with a large vibrator to ensure smooth and fast unloading. Optional cumulative weighing or separate weighing systems are available. High-precision sensors achieve an error of less than 2%.

Control System

Automatic or manual modes provide flexible adjustment and smooth operation. All wires and cables are coded for easy tracking and maintenance. An intelligent management system is included for task tracking, printing, and more. The computer + PLC control system ensures simple and stable operation, and the high-definition display clearly displays the operating status of each component.

Cement Silo

Vertical or horizontal silos are available. Capacities range from 50 to 300 tons and are customizable. Accessories include air shut-off devices, gate valves, pressure relief valves, level gauges, and dust collectors. High-quality steel ensures excellent sealing, stable support, and long service life.

Weighing System

Powder, water or additives are measured independently to ensure fast and high-precision weighing. Well-known brand sensors are used with an error of less than 1%.

Cement Screw Conveyor

High speed, large conveying capacity, and high precision. Easy assembly, convenient connection, and reliable sealing.Widely applicable: Suitable for a variety of powdered, granular, or small lump materials. Customizable angles and lengths are also possible.


Product Features

  • The JJHS90 concrete batching plant features a JS1500 twin-shaft forced concrete mixer, delivering excellent mixing quality and high efficiency.

  • The JJHS90 concrete batching plant features a modular design, making installation and relocation easy.

  • The JJHS90 concrete batching plant uses a PL2400 batching machine for accurate weighing and high production efficiency.

  • Cement, water, and liquid admixtures are all measured using electronic scales, ensuring high batching accuracy.

  • Aggregate loading utilizes high-angle or low-angle belt conveyors, ensuring long service life and high efficiency.

  • The electrical control system utilizes all imported core components, ensuring reliable performance, ease of operation, printing capabilities, and air conditioning.


Working Principle

The JJHS90 plant operates fully automatically. Aggregates, cement, water, and admixtures are precisely weighed according to the preset formula. Then, they are fed into the JS1500 twin-shaft mixer for high-intensity mixing. Finally, the uniform concrete is discharged into transit mixers. The whole process is controlled by a smart PLC system.


Application

  • Medium to Large Infrastructure: Ideal for highway, bridge, and water conservancy projects requiring steady concrete supply.

  • Commercial Concrete Production: Suitable for ready-mix plants supplying local construction markets.

  • Precast Factories: Perfect for mass-producing precast slabs, pipes, and other concrete components.


Advantages

  • High Output: Delivers a theoretical capacity of 90m³/h, with the JS1500 mixer producing 1.5m³ per batch in just 60 seconds.

  • Precision Batching: Features high-accuracy weighing systems (±1% to ±2%) to ensure top concrete quality and save materials.

  • Space & Cost Saving: Uses a bucket hoist for feeding, which requires less land and lowers civil foundation costs compared to belt-type plants.

  • Easy Operation: The automated control system allows one-person operation, reducing labor costs and human errors.

Send Inquiry