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The Ideal Choice for Infrastructure & Precast Concrete
The JJHS60 concrete batching plant, designed with the company's advanced design concepts in mind, fully considers appearance and ease of maintenance. It features a novel structure and elegant design. It is a forced-type concrete mixing plant with high production efficiency (JS1000 main unit, typically 60 m³/h). This plant offers low investment, high mobility, and minimal footprint, along with high production efficiency and reliability. The JJHS60 concrete batching plant primarily consists of a material supply system, a material metering system, a mixing system, and a control system. It also features microcomputer control, electronic scales, a dynamic screen display, mix ratio storage, automatic head compensation, and automatic printing. It can be operated manually, semi-automatically, or automatically. It can produce a variety of concrete qualities, including plastic and dry hard concrete. It is widely used in large and medium-sized building construction, road and bridge construction, and precast plants producing high-quality concrete products. It is the equipment of choice for large-scale building projects, road and bridge construction, and commercial concrete production facilities.
| JJHS60 Stationary Concrete Batching Plant | |
Production Capacity | 60m3/h |
Mixer Model | JS1000 |
Dosing System | PLD1800 |
Loading Height | 4840mm |
Maximum Filler Size | 60(80)mm |
Automatic Cycle Time | 60S |
Filler Weighing Accuracy | ±2% |
Cement Weighing Accuracy | ±1% |
Accuracy of Water Weighing | ±1% |
Weighing Accuracy of Additives | ±1% |
Total Power | 114KW |
Mixing system | Patented multi-end sealing technology effectively prevents leakage and protects shaft ends. Wear-resistant scrapers and liners boast a service life of over 60,000 cycles. An automatic lubrication pump reduces labor costs and extends service life. The advanced motor and reducer drive system delivers stable performance. |
Concrete Batching System | The sand silo is equipped with a large vibrator to ensure smooth and fast unloading. Optional cumulative weighing or separate weighing systems are available. High-precision sensors achieve an error of less than 2%. |
Control System | Automatic or manual modes provide flexible adjustment and smooth operation. All wires and cables are coded for easy tracking and maintenance. An intelligent management system is included for task tracking, printing, and more. The computer + PLC control system ensures simple and stable operation, and the high-definition display clearly displays the operating status of each component. |
Cement Silo | Vertical or horizontal silos are available. Capacities range from 50 to 300 tons and are customizable. Accessories include air shut-off devices, gate valves, pressure relief valves, level gauges, and dust collectors. High-quality steel ensures excellent sealing, stable support, and long service life. |
Weighing System | Powder, water or additives are measured independently to ensure fast and high-precision weighing. Well-known brand sensors are used with an error of less than 1%. |
Cement Screw Conveyor | High speed, large conveying capacity, and high precision. Easy assembly, convenient connection, and reliable sealing.Widely applicable: Suitable for a variety of powdered, granular, or small lump materials. Customizable angles and lengths are also possible. |
Product Features
The main mixer and aggregate hoist utilize the JS1000 twin-shaft forced concrete mixer, offering powerful mixing, high efficiency, and high quality. Its modular design makes installation and relocation of the entire plant very convenient.
Aggregate batching utilizes a PLD1800 batching machine, ensuring precise metering.
Cement, water, and liquid admixtures are all metered using electronic scales, ensuring high batching accuracy.
The water supply system utilizes a siphon-type pump for pressurized water flow, ensuring a uniform and even distribution of water.
Working Principle
The JJHS60 Stationary Concrete Batching Plant operates through a fully automated process: First, raw materials including aggregates, cement, fly ash, water, and admixtures are precisely weighed according to preset mix ratios by the control system. Next, aggregates are fed into the mixing host via a bucket elevator or belt conveyor, while powders and liquids are directly injected through screw conveyors and pipelines. Inside the JS1000 twin - shaft compulsory mixer, materials undergo high - intensity mixing to ensure concrete uniformity and quality. Finally, the mixed concrete is discharged through the unloading gate and loaded into transport trucks for delivery to construction sites. The entire process is managed by a central control system that supports manual, semi - automatic, and fully automatic modes, with fault alarm and mix ratio storage functions.
Application
Highway & Bridge Construction: Suitable for projects with long construction lines and multiple work points, enabling rapid deployment to meet phased concrete demands.
Municipal & Building Projects: Its compact design and low noise make it ideal for urban centers or space - constrained areas.
Precast Component Plants: Capable of stably producing various grades of concrete to meet mass production needs for precast slabs, pipe piles, etc.
Rural & Township Development: With low investment and quick returns, it is suitable for small - scale batching plants or temporary projects.
Advantages
High Efficiency & Energy Saving: The JS1000 mixer offers short mixing time, low energy consumption, and excellent mixing quality, handling dry - hard, plastic, and lightweight aggregate concrete.
Compact Footprint & Cost - Effective: Using a bucket elevator for feeding, it can be designed for direct or side loading based on site conditions, saving land and civil engineering costs.
Easy Operation & Maintenance: High automation level with sensor electronic scales and microcomputer control reduces manual intervention and error rates.
Strong Adaptability: Flexible configuration of different capacity cement silos and batching machines meets diverse project scale and type requirements.