English
The Ideal Choice for Infrastructure & Precast Concrete
JJHS240 Stationary Concrete Batching Plant is the ultimate powerhouse for large-scale infrastructure and precast concrete manufacturing, delivering a massive theoretical capacity of 240m³/h. Equipped with a high-performance JS4000 twin-shaft compulsory mixer and an advanced automated control system, it guarantees exceptional mixing uniformity and precise batching for high-strength concrete. Designed for continuous, heavy-duty operation with an eco-friendly enclosed structure, this plant ensures maximum productivity, strict quality control, and reliable performance for demanding mega-projects and industrial precast facilities.
| JJHS240 Stationary Concrete Batching Plant | |
Production Capacity | 50m3/h |
Mixer Model | JS4000 |
Dosing System | PLD6400 |
Loading Height | 4100mm |
Maximum Filler Size | 60(80)mm |
Automatic Cycle Time | 60(72)S |
Filler Weighing Accuracy | ±2% |
Cement Weighing Accuracy | ±1% |
Accuracy of Water Weighing | ±1% |
Weighing Accuracy of Additives | ±1% |
Total Power | 295KW |
Mixing system | Patented multi-end sealing technology effectively prevents leakage and protects shaft ends. Wear-resistant scrapers and liners boast a service life of over 60,000 cycles. An automatic lubrication pump reduces labor costs and extends service life. The advanced motor and reducer drive system delivers stable performance. |
Concrete Batching System | The sand silo is equipped with a large vibrator to ensure smooth and fast unloading. Optional cumulative weighing or separate weighing systems are available. High-precision sensors achieve an error of less than 2%. |
Control System | Automatic or manual modes provide flexible adjustment and smooth operation. All wires and cables are coded for easy tracking and maintenance. An intelligent management system is included for task tracking, printing, and more. The computer + PLC control system ensures simple and stable operation, and the high-definition display clearly displays the operating status of each component. |
Cement Silo | Vertical or horizontal silos are available. Capacities range from 50 to 300 tons and are customizable. Accessories include air shut-off devices, gate valves, pressure relief valves, level gauges, and dust collectors. High-quality steel ensures excellent sealing, stable support, and long service life. |
Weighing System | Powder, water or additives are measured independently to ensure fast and high-precision weighing. Well-known brand sensors are used with an error of less than 1%. |
Cement Screw Conveyor | High speed, large conveying capacity, and high precision. Easy assembly, convenient connection, and reliable sealing. Wide Application: Suitable for a variety of powdered, granular, and small lump materials. Customizable angles and lengths are available. |
Product Features
The PLD6400 aggregate batching machine ensures precise and rapid material metering. The belt conveyor loading system optimizes material handling, while the station's impressive production capacity of 240 cubic meters per hour allows for rapid project completion.
Concrete batching plant operates based on a systematic process. Raw materials like cement, aggregates (sand, gravel), water, and additives are stored separately in silos and bins. When needed, precise amounts of each are measured by automated weighing systems and conveyed to the mixer.
Working Principle
The JJHS240 operates through a fully automated, high-capacity workflow. Aggregates, cement, water, and admixtures are precisely weighed according to preset formulas and fed into the powerful JS4000 twin-shaft mixer for high-intensity blending. The uniform concrete is then discharged directly into transit mixers. The entire continuous process is seamlessly managed by an advanced PLC control system to ensure stable, large-scale production.
Application
Mega Infrastructure Projects: Ideal for massive, continuous operations like highways, high-speed railways, large dams, and ports requiring high-strength concrete.
Large-Scale Commercial Plants: Perfect for central ready-mix stations supplying major urban construction markets with high-volume demands.
Industrial Precast Facilities: Highly suitable for mass-producing heavy-duty precast components, such as bridge beams, large pipe piles, and structural slabs.
Advantages
Massive Output: Delivers an impressive theoretical capacity of 240m³/h, with the JS4000 mixer producing 4m³ per batch in just 60 seconds to meet peak construction demands.
High-Precision Batching: Features industrial-grade weighing systems (±1% to ±2% accuracy) to guarantee strict adherence to high-strength mix designs and minimize material waste.
Heavy-Duty Reliability: Engineered with a robust structural design and premium wear-resistant components, ensuring exceptional stability and a long service life during continuous, heavy-duty operation.
Smart & Eco-Friendly: Equipped with an intelligent one-person automated control system and a fully enclosed, dust-free structure to maximize efficiency while meeting strict environmental standards.