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The Ideal Choice for Infrastructure & Precast Concrete
JJHS180 Stationary Concrete Batching Plant is engineered to deliver high-volume, continuous concrete production with a theoretical capacity of 180m³/h. Featuring a powerful JS3000 twin-shaft mixer and a high-precision automated weighing system, it ensures superior mixing uniformity and strict quality control. Designed with an eco-friendly enclosed structure and smart PLC control, this plant provides a reliable, efficient, and environmentally compliant solution for demanding infrastructure projects and large-scale precast manufacturing.
| JJHS180 Stationary Concrete Batching Plant | |
Production Capacity | 180m3/h |
Mixer Model | JS3000 |
Dosing System | PLD4800 |
Loading Height | 4100mm |
Maximum Filler Size | 60(80)mm |
Automatic Cycle Time | 60(72)S |
Filler Weighing Accuracy | ±2% |
Cement Weighing Accuracy | ±1% |
Accuracy of Water Weighing | ±1% |
Weighing Accuracy of Additives | ±1% |
Total Power | 215KW |
Mixing system | Patented multi-end sealing technology effectively prevents leakage and protects shaft ends. Wear-resistant scrapers and liners boast a service life of over 60,000 cycles. An automatic lubrication pump reduces labor costs and extends service life. The advanced motor and reducer drive system delivers stable performance. |
Concrete Batching System | The sand silo is equipped with a large vibrator to ensure smooth and fast unloading. Optional cumulative weighing or separate weighing systems are available. High-precision sensors achieve an error of less than 2%. |
Control System | Automatic or manual modes provide flexible adjustment and smooth operation. All wires and cables are coded for easy tracking and maintenance. An intelligent management system is included for task tracking, printing, and more. The computer + PLC control system ensures simple and stable operation, and the high-definition display clearly displays the operating status of each component. |
Cement Silo | Vertical or horizontal silos are available. Capacities range from 50 to 300 tons and are customizable. Accessories include air shut-off devices, gate valves, pressure relief valves, level gauges, and dust collectors. High-quality steel ensures excellent sealing, stable support, and long service life. |
Weighing System | Powder, water or additives are measured independently to ensure fast and high-precision weighing. Well-known brand sensors are used with an error of less than 1%. |
Cement Screw Conveyor | High speed, large conveying capacity, and high precision. Easy assembly, convenient connection, and reliable sealing.Widely applicable: Suitable for a variety of powdered, granular, or small lump materials. Customizable angles and lengths are also possible. |
Product Features
The PLD4800 aggregate batching machine ensures precise and rapid material metering. The belt conveyor loading system optimizes material handling, while the station's impressive production capacity of 180 cubic meters per hour allows for rapid project completion.
Concrete batching plant operates based on a systematic process. Raw materials like cement, aggregates (sand, gravel), water, and additives are stored separately in silos and bins. When needed, precise amounts of each are measured by automated weighing systems and conveyed to the mixer.
Working Principle
The JJHS180 plant operates through a fully automated process. Aggregates, cement, water, and admixtures are precisely weighed according to the preset formula. The aggregates are then fed into the JS3000 twin-shaft mixer for high-intensity mixing. Finally, the uniform concrete is discharged into transit mixers. The entire workflow is managed by a smart PLC control system.
Application
Large-Scale Infrastructure: Ideal for highways, bridges, dams, and ports that require a massive and continuous supply of high-strength concrete.
Commercial Concrete Plants: Perfect for large ready-mix stations supplying major urban construction markets.
Precast Component Factories: Suitable for mass-producing high-grade concrete components like pipe piles, precast slabs, and beams.
Advantages
High Output: Delivers a theoretical capacity of 180m³/h, with the JS3000 mixer producing 3m³ per batch in just 60 seconds.
Precision Batching: Features high-accuracy weighing systems (±1% to ±2%) to ensure top concrete quality and minimize material waste.
Eco-Friendly Design: Can be equipped with fully enclosed structures and advanced dust collection systems to meet strict environmental standards.
Smart Control: The automated control system allows for one-person operation, real-time monitoring, and data management, reducing labor costs and human errors.