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The Ideal Choice for Infrastructure & Precast Concrete
The JJH120 concrete batching plant, designed with the company's advanced design concepts in mind, fully considers appearance and ease of maintenance. It features a novel structure and elegant design. It is a forced-type concrete batching plant with high production efficiency (JS2000 main unit, typically 120 m³/h). This plant offers low investment, high mobility, and minimal footprint, along with high production efficiency and reliability. The JJHS120 concrete batching plant primarily consists of a material supply system, a material metering system, a mixing system, and a control system. It also features microcomputer control, electronic scales, a dynamic screen display, mix ratio storage, automatic head compensation, and automatic printing. It can be operated manually, semi-automatically, or automatically. It can produce a variety of concrete qualities, including plastic and dry hard concrete. It is widely used in large and medium-sized building construction, road and bridge projects, and precast plants producing high-quality concrete products. It is the equipment of choice for large-scale construction projects, road and bridge projects, and commercial concrete production facilities.
| JJHS120 Stationary Concrete Batching Plant | |
Production Capacity | 120m3/h |
Mixer Model | JS2000 |
Dosing System | PLD3200 |
Loading Height | 4100mm |
Maximum Filler Size | 60(80)mm |
Automatic Cycle Time | 60S |
Filler Weighing Accuracy | ±2% |
Cement Weighing Accuracy | ±1% |
Accuracy of Water Weighing | ±1% |
Weighing Accuracy of Additives | ±1% |
Total Power | 175KW |
Mixing system | Patented multi-end sealing technology effectively prevents leakage and protects shaft ends. Wear-resistant scrapers and liners boast a service life of over 60,000 cycles. An automatic lubrication pump reduces labor costs and extends service life. The advanced motor and reducer drive system delivers stable performance. |
Concrete Batching System | The sand silo is equipped with a large vibrator to ensure smooth and fast unloading. Optional cumulative weighing or separate weighing systems are available. High-precision sensors achieve an error of less than 2%. |
Control System | Automatic or manual modes provide flexible adjustment and smooth operation. All wires and cables are coded for easy tracking and maintenance. An intelligent management system is included for task tracking, printing, and more. The computer + PLC control system ensures simple and stable operation, and the high-definition display clearly displays the operating status of each component. |
Cement Silo | Vertical or horizontal silos are available. Capacities range from 50 to 300 tons and are customizable. Accessories include air shut-off devices, gate valves, pressure relief valves, level gauges, and dust collectors. High-quality steel ensures excellent sealing, stable support, and long service life. |
Weighing System | Powder, water or additives are measured independently to ensure fast and high-precision weighing. Well-known brand sensors are used with an error of less than 1%. |
Cement Screw Conveyor | High speed, large conveying capacity, and high precision. Easy assembly, convenient connection, and reliable sealing.Widely applicable: Suitable for a variety of powdered, granular, or small lump materials. Customizable angles and lengths are also possible. |
Product Features
The JJHS120 concrete batching plant adopts a modular design, making installation and relocation easy. It delivers excellent mixing quality and high efficiency.
The JJHS120 concrete batching plant uses a batching machine to batch aggregates, ensuring accurate metering and high production efficiency. Cement, water, and liquid admixtures are all measured using electronic scales, ensuring high batching accuracy. The water supply system utilizes a pump-driven pressurized system, ensuring a high flow rate and uniform water distribution.
The JJHS120 concrete batching plant electrical control system utilizes all major components from renowned brands for reliable performance.
All material scales in the JJHS120 concrete batching plant are independently metered, with each scale having its own meter, enhancing metering accuracy. All powder materials are kept enclosed during transportation, metering, and delivery to minimize dust emissions.
Working Principle
The JJHS120 plant operates fully automatically. Aggregates, cement, water, and admixtures are precisely weighed according to the preset formula. The aggregates are then fed into the JS2000 twin-shaft mixer for high-intensity mixing. Finally, the uniform concrete is discharged into transit mixers. The entire process is managed by a smart PLC control system.
Application
Large-Scale Infrastructure: Ideal for highways, bridges, ports, and water conservancy projects requiring high-volume concrete supply.
Commercial Concrete Plants: Perfect for ready-mix stations supplying large urban construction markets.
Precast Component Factories: Suitable for mass-producing high-grade concrete components like pipe piles and precast slabs.
Advantages
High Output: Delivers a theoretical capacity of 120m³/h, with the JS2000 mixer producing 2m³ per batch in just 60 seconds.
Precision Batching: Features high-accuracy weighing systems (±1% to ±2%) to ensure top concrete quality and minimize material waste.
Space & Cost Saving: Utilizes a bucket hoist for feeding, which requires less land and significantly lowers civil foundation costs compared to belt-type plants.
Easy Operation: The automated control system allows for one-person operation, reducing labor costs and human errors while ensuring stable production.