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The Intelligent Concentration Nexus
Where conventional separators fail with material buildup and limited capacity, the JZF’s eccentric shaft technology delivers zero-downtime performance, maximum resource recovery, and lowest operating costs – making it the essential eco-efficient solution for profitable concrete recycling.
>> Technical Workflow
Feedstock Input | Receives processed water from hydrocyclones (solid content: 8-15%) Continuously monitors tank level via microwave (±1mm accuracy) |
Real-Time Analysis | In-line concentration analyzer (microwave-based) measures density at 10Hz frequency pH/temperature compensation ensures measurement stability |
Algorithmic Optimization | PLC-controlled dosing system references lab-verified parameters |
Precision Dilution | Automated valves inject potable water at 30 L/s max flow High-shear mixer achieves homogeneity in <90 seconds |
Output Readiness | Maintains 20-50m³ buffer of calibrated slurry (1.10±0.03 g/cm³) Signals lifting system when batching demand occurs |
>> Technical Specifications
1. The error precision of the concentration detector is ≤ ±0.5%, it is an online type, and the water depth when entering the water is ≥ 2.5 meters.
2. It is equipped with 2 pumps for mixing clean water and sewage, each pump's power is ≥ 4kw, and the pump brand is Xingjie.
3. It is equipped with an ultrasonic liquid level system.
4. It is controlled by PLC with a touch screen, Schneider contactors, the cables are of national standards, the brand is Shandong Green Lightxing, it is equipped with a bridge frame, and integrated with the separation electromechanical control system.
5. It can manually set the automatic operation and stop time of each equipment; the equipment has a shutdown protection program.
6. It is a fully automatic control system, with functions of induction start, manual control, and automatic switching between clean water and sewage.
7. The control program is set reasonably, when washing cars in the same wash bay simultaneously, they do not conflict with each other, and automatically operate according to the set program.
8. The washing system has a stop button that does not stop when not closed, and has a long-term operation protection control.
>> Zero-Discharge Synergy
Resource Optimization
Enables 94-97% wastewater reuse in batching
Reduces freshwater consumption by 3.8 million L/year (200m³/day plant)
Quality Enforcement
Maintains slurry consistency critical for:
Concrete strength uniformity (≤5% variance)
Admixture effectiveness preservation
Closed-Loop Integrity
Prevents concentration drift that could trigger emergency discharge
Interfaces with filter press for excess solids management